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Latest update: 27/04/2017 14:05:05

Tamano Kasei Co., Ltd.

Our domestic share of the market for window washer nozzles for automobiles is 65%.

We conduct integrated molding, assembling, and inspection of parts, etc. for automobiles, housing equipment and office automation, including manufacturing dies, as a manufacturer specialized in precision molding parts. We mainly use high-performance resins. Our domestic share of the market for window washer nozzles for automobiles in particular is 65%. We take various approaches to build an effective Monozukuri (manufacturing) system including introducing process signboards, making stock visible, and “one-piece flow” of fabricated parts, and are thus able to fulfill all orders promptly. We are now conducting joint development with a manufacturer for mass-producing nozzles for cold districts in 2016.

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[Company strength]
We produce and deliver about 500 washer nozzle products (about 120,000 pieces) per day. The products directly enter the production lines of vehicle manufacturers, so a delay in delivery could force their lines to stop and cause the customer serious trouble. Therefore, we adopt various measures for customers’ orders to ensure just-in-time delivery without delays. These measures include introducing process signboards, making stock visible, and “one-piece flow” of fabricated parts. We have thus constructed an effective Monozukuri (manufacturing) system so that we can fulfill all orders promptly.



[Business description]
We conduct integrated molding, assembling, and inspection of parts, etc. for automobiles, housing equipment and office automation, including manufacturing dies, as a manufacturer specialized in precision molding parts. We mainly use high-performance resins. We verify the feasibility by CAE analysis on the basis of product drawings received from customers and CAD data, and suggest optimum shapes while meeting customers’ needs.



[Industry]
Manufacture of industrial plastic parts

[Strength of products/technologies]
We provide a technical report to customers, using CAD models and CAE analysis which we are skilled at, in order to meet their needs. The report includes the feasibility of dies, weight reduction of products, production methods for reducing costs, and ways to shorten the production period. As a result, we prevent troubles from occurring during production and have a solid track record of stably providing products to customers. Recently, we also started producing power source supply connectors for EV and PHV cars, and are actively working on next-generation major items.

[Representative's message]
Domestically, we focus on expansion based on our strengths by introducing new production tools to meet customers’ needs. Overseas, our policy is to secure the production capacity of our factory in Indonesia by introducing improvements implemented in our domestic factory, and expanding local production in Indonesia. We will develop Monozukuri (manufacturing) while satisfying changing needs, by following our policy of “providing good products faster at lower prices”, both inside and outside Japan.

[Company structure for market development/overseas expansion]
Our business department handles matters such as new customers and cost, and our production department handles technical inquiries. We have greatly improved and expanded our human resources in the production technology department since fiscal 2014, enabling us to design and develop processes including production facilities for customers at the quotation stage. We also contribute to overseas local production by planning and developing facilities and production tools at our overseas factory.



[Market share/Ranking]
Share in Japan: 65%; share in the world: 17% (according to our survey in 2014)



[Awards and media coverage]
[Awards]
Accreditation as an Aichi Brand Company (2007)
Selection as 300 of Japan’s Vibrant Monozukuri (Manufacturing) SMEs (2008)

[Media]
The Daily Jakarta Shimbun: Opening of our factory in Indonesia (2012)


[Authorization/Certification]
ISO 9001 and 14001 certification

[Joint research and development]
Patent rights (three in Japan and two overseas)
Utility model rights (four in Japan)



[Main Clients / Business History (domestic)]
Denso Corporation (production of parts around an engine, up to the present), ASMO Co., Ltd. (washer nozzle parts, up to the present), Kawai Musical Instruments Manufacturing Co., Ltd. (production of piano mechanism parts, since 2014), Lixil Corporation (housing parts, since 2012), etc., and many major manufacturers

[Main Clients / Business History (overseas)]
PT. Asmo Indonesia (mass production, since 2012)P.T. Indonesia Epson (mass production, since 2012)PT Roki Indonesia (mass production, since 2012)PT. Aisan Nasmoco Indonesia (mass production, since 2014)PT. Takata Indonesia (mass production, since 2014)

This company is recommended by the following support organizations.

Chubu Head Office, SMRJ
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