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Latest update: 22/11/2017 02:20:42

Hayakawa Dat Co., Ltd.

Our company manufactures molds, wooden molds for trial products, and resin molds.

We perform the entire manufacturing process in our company in an integrated manner, from designing to trial mold manufacturing and quality assurance, before we deliver our products to our customers responsibly. Starting with 3D data and utilizing CAD/CAM, we perform the entire manufacturing process in an integrated manner, from processing (mold processing, wooden mold processing, tool processing, or blade shaving), mold manufacturing (aluminum casting, CO2 sand manual stuffing, cold box manufacturing, or shell mold manufacturing), and the finishing (arc argon gas welding), up to the inspection (using a three-dimensional measuring device, a pressure leak tester, and/or a fiber scope; X-ray and CT tests are also available upon request).

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Other presentation

[Company strength]
We perform the entire manufacturing process in our company in an integrated manner, from designing to trial mold manufacturing and quality assurance, before we deliver our products to our customers responsibly. Starting with 3D data and utilizing CAD/CAM, we perform the entire manufacturing process in an integrated manner, from processing (mold processing, wooden mold processing, tool processing, or blade shaving), mold manufacturing (aluminum casting, CO2 sand manual stuffing, cold box manufacturing, or shell mold manufacturing), and finishing (arc argon gas welding), up to the inspection (using a three-dimensional measuring device, a pressure leak tester, and/or a fiber scope; X-ray and CT tests are also available upon request). Examples of cast products include aluminum cast products with a core having a thickness of 3 mm and a complicated shape, as well as aluminum cast products that are hollow and have a complicated shape.


[Business description]
Our company specializes in the manufacture of molds, wooden molds for trial products, and resin molds. We have experience in the manufacturing of casting molds to be used for gravity casting and for vacuum casting. We also manufacture molds to be used as shell cores that are suitable for heating processes using a heater or gas. Examples of molded products include automotive component parts such as engines, intake manifolds, as well as aluminum covers and cases. We also produce molds to manufacture engines of trucks, two-wheel vehicles, four-wheel vehicles, and racing vehicles. We also accept orders for small-lot productions of molded products.


[Industry]
Casting mold designing/manufacturing and light alloy product manufacturing


[Representative's message]
We have know-how in the field of casting molds that has been cultivated since the foundation of our company in 1928. Our goal is to provide customers with satisfying molds through our integrated manufacturing process from the designing of the molds, up to an aluminum alloy casting process or a shell/core mold manufacturing process. We also accept orders for a trial casting process using light alloy, which is considered to be very difficult to work with. In addition, tools for purchase are also available. We also offer services of sharpening cutting tools and performing single-step processing such as tests and inspections including three-dimensional tests.


[Company structure for market development/overseas expansion]
For many years, we have sought to satisfy particular manufacturers with our products. With this attitude, we would now like to also try making new products. In addition to molds, we are also accepting orders for remodeling and finishing products, as well as orders for small component parts and tools. The entire manufacturing process including the designing, the production, and the inspection, is performed in our company. We are looking forward to the opportunity to serve you.


[Awards and media coverage]
We have received many letters of appreciation from our clients.


[Intellectual property]
A mold structure used for shaping a core and a method for positioning a vent plug (Japanese Laid-Open Patent Application Publication No. 2009-255155 --- a joint application with a major manufacturing company)


This company is recommended by the following support organizations.

Kanto Head Office
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