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Latest update: 2017-04-27 14:23:48.0

Eba Kogyo Co., Ltd.

We construct optimally flexible production systems for manufacturing items from large articles to precision products.

Our company develops, designs, and manufactures general machines and instruments, such as FA-related machines, dedicated machine tools, conveyers, labor-saving machines, automobile parts, and wind power generation parts. We construct an optimal FMS (flexible manufacturing system) for each customer by making use of the technology and experience we have been accumulating for over 50 years. We excel at machining large items, sheet metal working, canning, and precision carburetor assembly. We also anticipate business expansion to a broad range of growth strategy fields, such as aircraft including the MRJ, healthcare, next-generation automobiles, new energies, and the environment.

Experience
overseas
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Other presentation

[Company strength]
We construct flexible automatic production systems based on FMS (flexible manufacturing system) technology to handle high-mix and small-volume production orders. We commercialize large systems for which there is little competition. We passed on our accumulated technologies and skills to our Vietnam factory and started manufacturing standard products there to keep up with the age of globalization. Our greatest advantage is our total technology for constructing an optimal FMS for each company by applying the technology and experience we have been cultivating for over 50 years. We excel at large-product machining, sheet metal working and canning, precision machining, and precision machine assembly.



[Business description]
We develop, design, and manufacture FA-related machines, dedicated machine tools, conveyers, and labor-saving machines. We also manufacture automobile parts, EBA-FMS (flexible manufacturing system) machines, and wind power generation parts. Our in-house products include peripherals for machining centers (pallet pools, pallet changers, special pallet changers, tool changers, and tool magazines), and so on. Our consignment products include horizontal machining centers, dedicated machines for automobiles, textile machines, semiconductor-related machines, small machines, and so on.



[Industry]
General machine and instrument manufacturing

[Strength of products/technologies]
We construct machine systems for many hours of unattended operation by using conveyers to link machining centers, turning centers, five-face machining centers, and laser machines to storage cabinets. We satisfy needs at production sites, and also provide comprehensive system development services, including care before and after sales as well as system management. We acquired MSJ 4000 quality management system certification from Mitsubishi Heavy Industries, Ltd. for quality assurance.

[Representative's message]
Our company has always one thing in mind: customer satisfaction. We think it is our mission to manufacture products by producing shape to what each customer considers and pursues. We will remain devoted to cultivating sales channels and overseas business expansion as a matter of course. Our Vietnam factory manufactures parts for machine tools, 80% of our attchment parts. The customers of our Vietnam factory include GE and Japanese industries that are not in the machine tool industry. A future issue for us will be to maintain and improve the competitive power of our group by sharing roles between Japan and Vietnam.


[Company structure for market development/overseas expansion]
In many cases we develop products as solutions when we are consulted by our customers manufacturing machine tools. Our Vietnam factory satisfies new customer requests with technical support from the parent company in Japan. We continually train human resources and improve skills. Our philosophy is to be a company that contributes to social progress and enables employees to work with dreams. We are preparing a secure in-house system for cultivating sales channels and overseas business expansion.

[Market share/Ranking]
The market share of the products we mention here is about 10%. Our FMS development power is at the highest level in the world. Our wind power generation parts for GE (GNT) and other products are sold under our reliable in-house brand (unique products). We are particularly involved with machine tools such as pallet changers and tool changers for machining centers.

[Awards and media coverage]
[Awards]
300 of Japan's Vibrant Monozukuri (Manufacturing) SMEs Selection by the Ministry of Economy, Trade and Industry (March 2015); MSJ 4000 certification (quality management system certification by Mitsubishi Heavy Industries, Ltd.); the 7th MHI Business Partners Conference, commendation from the president (letter of gratitude) (November 2014); The 25th Award for Persons of Industrial Merit 2009 (Personal); Quality Management Award from Toyoda Machine Works (1990).

[Media]
The Mid-Japan Economist and the website of The Small and Medium Enterprise Agency, Department of Employment and Economic Affairs, 300 of Japan's Vibrant Monozukuri (Manufacturing) SMEs selection by the Ministry of Economy, Trade and Industry (March 2015); The Mid-Japan Economist, Japanese-style employee training using VN; Ise Shimbun, Global Niche-top Support Loan from The Shoko Chukin Bank (Yokkaichi Brand) for the first time in the prefecture (August 2015); SME Support Information Hotline J-NET21 (August 18, 2015); and so on.



[Authorization/Certification]
ISO 9001, ISO 14001, and MSJ 4000 certification.
Our factory in Vietnam has acquired ISO 9001 and ISO 14001 certification, passed audits by TUV Rheinland and GE Energy (EHS, QA), and started to supply power generator parts.



[Joint research and development]
Oguchi Plant, Yamazaki MAZAK: Company-level R&D on a pallet conveyance system.
Chubu Bureau of Economy, Trade and Industry: Certification of our project (and its modification) to enhance composite machining on a round table that imparts a turning function to a five-face machining center, under the FY2010 Specific Research and Development Plan (11th) pursuant to the Act on Enhancement of Small and Medium Sized Enterprises' Core Manufacturing Technology.
Trial manufacturing and development of high-quality welded parts at low cost by establishing laser welding technology: Selected under the FY2012 Supplementary Budget for Trial Manufacture and Development Support Subsidy to SMEs and Small-Scale Business Operators.
Part machining equipment with a honing machine for high accuracy, good quality, and low cost: Selected as a FY2013 Innovative Business of Monozukuri (Manufacturing), Commerce, or Service by an SME or Small-Scale Business Operator.


[Main Clients / Business History (domestic)]
JTEKT Corporation, Mitsui Seiki Kogyo Co., Ltd., Okuma Corporation, Yamazaki Mazak Corporation, Makino Milling Machine Co., Ltd., Mitsubishi Heavy Industries, Ltd., Komatsu NTC Ltd., Nagase Integrex Co., Ltd., Mitsubishi Motors Corporation, Toray Engineering Co., Ltd., Toyota Industries Corporation, DENSO Corporation, and so on.

[Main Clients / Business History (overseas)]
GE Energy V: Our factory in Vietnam manufactures industrial machinery parts, such as pallet changers. This factory is applying integrated production to supply wind power generation parts to the US company GE, which has the top market share.

This company is recommended by the following support organizations.

Chubu Head Office
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